The Fremont hardware testbed

The Fremont hardware-in-the-loop laboratory provides dual-jetson real-time execution of the deterministic cyber-physical bridge, streamed live over an encrypted link

Target audience
Embedded systems engineers, robotics architects, and defense hardware evaluators
Primary sources
Hil testbed design and build documentation, tailnet telemetry records

Hardware architecture of the dual-jetson rig

The reference hardware testbed operating in Fremont, california, bridges Silicon Valley engineering rigor with domestic Indian deployment. The testbed consists of two interconnected nvidia Jetson computing boards operating in an air-gapped configuration.

Board one is an nvidia Jetson nano running the non-deterministic autonomous mission planner, executing neural vision algorithms and trajectory proposals. Board two is an nvidia Jetson orin running the real-time deterministic cyber-physical safety bridge, enforcing formal mathematical containment and recording telemetry.

Hardware-in-the-loop simulation dynamics

The rig executes real physical flight code under hardware-in-the-loop simulation. While the aircraft aerodynamics and environmental wind gusts are simulated in a mathematical physics engine, the control commands, serial bus packets, and safety gate calculations run on real embedded silicon.

The deterministic gate intercepts control commands every five milliseconds. If the mission planner proposes a trajectory that violates aerodynamic limits or approaches a virtual geofence, the gate mathematically truncates the vector, substituting an optimal tangential braking vector.

Remote teleoperation and live demonstration

The Fremont laboratory is integrated into a secure, encrypted mesh network via tailscale, linking the testbed directly to the Pune innovation summit and c-dac workstations.

During the live summit demonstration, attendees in Pune witness real-time teleoperation over the transatlantic link. Attendees observe the simulated drone attempt to breach the geofence under aggressive adversarial steering, demonstrating the unbreakable mathematical boundary enforced by the bridge.

Fremont hardware-in-the-loop testbed technical specifications
Subsystem componentHardware / software specificationOperational function in testing
Autonomous planning nodeNvidia Jetson nano (tailnet: study-jetson-nano)Executes neural vision and probabilistic trajectory planning
Deterministic safety gateNvidia Jetson orin (tailnet: study-jetson-orin)Executes real-time mathematical containment and gate logic
Real-time flight busMavlink 2.0 protocol over high-speed uartTransmits verified kinematic vectors to flight controller
Simulation engineArduPilot software-in-the-loop (sitl) 100 hz physicsSimulates 6-dof rigid body quadcopter dynamics and wind
Audit ledger engineTamper-evident sha-256 cryptographic hash chainLogs every evaluated vector, gate decision, and state hash
Network bridge linkEncrypted tailscale wireguard mesh networkStreams live low-latency telemetry to Pune summit console

Authentic research sources and citations

  1. Engineering records. (2026). Deterministic cyber-physical bridge hardware specifications.
  2. Nvidia corporation. (2024). Jetson orin technical reference manual and real-time computing guides.